BREAKING NEW GROUND WITH OUR LATEST INNOVATION

For over a decade, Dyneema® has been the material of choice inside the world’s best-performing outdoor gear. Built to conquer the harshest terrains on the planet, our composites help elite mountaineers and backcountry thrill-seekers explore further and climb higher.

Now, we’ve raised the bar yet again. Meet Dyneema® Woven Composites.
Our latest innovation pushes performance to new heights. After two years of relentless R&D, we’ve meticulously crafted a composite that doubles down on the core durability, abrasion resistance, and dimensional stability of Dyneema®. A composite that delivers extraordinary strength – inside and out.

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THE ANATOMY OF DYNEEMA® WOVEN COMPOSITES

To create Dyneema® Woven Composites, we begin with our trademark Dyneema® core, created by layering and bonding Dyneema® fibers at 0° and 90° orientation. This cross-ply structure prevents the individual fibers from shifting and ensures long-lasting shape retention.

Next, we use more Dyneema® fibers to craft an ultra-lightweight woven face fabric, which is bonded to the original Dyneema® core. This exterior face layer – made entirely from Dyneema® fiber – unlocks unprecedented levels of abrasion resistance and brings the unrivaled strength-to-weight ratio of Dyneema® right to the material’s surface.

DOUBLE THE DYNEEMA®

Innovation is in our DNA. And in our latest composite, we’re doing something we’ve never done before.

We’re using the world’s strongest fiber™ on both the internal and external layers of Dyneema® Woven Composites – and literally doubling the Dyneema®.

ELIMINATING CRIMP FOR BETTER STRUCTURAL STABILITY

In composite construction, “crimp” refers to how much individual fibers within a yarn bend when woven over and under each other. Conventional woven fabrics have thousands of interlacing yarns, which can stretch and sag under heavy loads due to high crimp.

Dyneema® Woven Composites eliminate this issue. Their rock-solid Dyneema® core is bonded to a 100% woven Dyneema® face fabric, which locks the woven face layer in place. This results in almost zero crimp, ensuring lasting shape and durability.

PERFORMANCE BENEFITS AT A GLANCE 

Dyneema® Woven Composites are engineered with multiple built-in technical advantages, including:

Superior abrasion resistance – 

withstands friction, rough surfaces, and repeated use.

Exceptional  dimensional stability – 

maintains its form under mechanical stress and temperature changes.

Outstanding durability  – 

utilizes the strength of Dyneema® in both internal and external layers, eliminating crimp and delivering long-lasting performance.

High-quality waterproof protection –

keeps gear dry without adding weight.

Excellent resistance to repeated mechanical stress –

resists continuous bending, stretching, and impact while maintaining its structural integrity.

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PROVEN PERFORMANCE THROUGH RIGOROUS TESTING

Every Dyneema® composite undergoes extensive laboratory testing to ensure it meets the highest standards for strength, durability, and performance.

Our in-house laboratories conduct:
  • Tensile testing

  • Tear testing

  • Puncture testing

  • Peel strength testing

  • Taber abrasion testing

  • Hydrostatic head testing

  • Precision microscopy

TAKING TESTING TO NEW HIGHTS

But to take Dyneema® Woven Composite to a whole new level, we needed to surpass industry standards. We had to draw on our wider experience across a range of high-stakes industries to create bespoke testing methods.

For example, we put Dyneema® Woven Composite through thousands of cycles of the Gelbo Flex test -
the same system we use to test materials for aerospace and aerostat inflatables. We also performed extensive cut testing in our technical centers. So you know our latest composite has really been put through its paces, ensuring a material innovation as strong as it is durable. 

TRIED AND TESTED BEYOND THE LAB

At Dyneema®, we know a lab-ready solution still needs to prove itself out in the real world. And who better to sample a material designed for extreme sports than top-level athletes?

That’s where our partners came in. With the help of their large networks of elite athletes and mountaineers, we tested prototype backpacks during months-long expeditions on the most extreme hiking trails imaginable. Finally, we used all the results and feedback to put the finishing touches to our next-generation innovation.

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Protective apparel

Extreme sports require extreme protection. Higher concentrations of Dyneema® produce gear for high-stakes applications.

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Tents, packs & Bags

Hikers want reliable, durable, lightweight gear, whatever the weather – and Dyneema® lightens the load of adventure.

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Outdoor gear

In changing conditions, Dyneema® never lets adventurers down, enabling strong, lightweight, waterproof, and durable gear.

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